Warmly congratulate you on the successful operation of the most advanced 2500 ton hot stamping press, fully automatic intelligent production line in China

The most advanced 2500 ton hot forging press, a fully automatic intelligent production line in China, developed by the China Intelligent Forging Equipment Design Institute in collaboration with universities and colleges, after twelve months of research and development, has been successfully put into operation.

The hot stamping press walking beam production line is an automated production system for high-efficiency stamping, including automatic feeding, automatic heating, automatic detection, automatic forging, automatic cooling and lubrication, etc. Using the automatic walking beam manipulator, the workpieces are automatically picked up and move to the workstation, enabling continuous automated mass production. The programmable servo control system ensures the reliability of each step, greatly improving production efficiency and product stability.

The production line is automatically loaded by the automatic washboard feeding device, which greatly improves the overall productivity. The medium-frequency furnace heats and insulates blocks of rough material, controls temperature within process requirements, and automatically sorts high-temperature products. through the three-temperature sorting device and low-temperature material blocks and sends the checked material blocks into the material bowl with the zero station of the automation device. Blocks of qualified material in a material cup are transported to each forging station on foot. The beam mechanism, hot stamping process and hot stamping press are carried out sequentially. The walking beam, mold frame and control system are the core of the automated production line. The control system integrates press control, cooling control, lubrication control and spray control. Provides unified management of multiple devices, reduces hardware latency, and improves overall productivity. The stamping frequency can reach 4 seconds per unit. maintenance personnel are required, which significantly saves labor costs. The optimized new cooling and lubrication system also significantly reduces mold costs and increases efficiency.

This production line marks the successful operation of the first automatic walking beam production line in the domestic forging field, filling the domestic gap. It plays a vital role in improving the efficiency and quality of forging. Parts and components are evolving in a more efficient, smarter and environmentally friendly direction.

In the future, with the support of the China Forging Association and customer experts, the China Institute of Forging Design will further strengthen close cooperation with universities and institutions, and be guided by the needs of the market and customers in the forging field, adhering to green innovation, low-carbon technology. and the development concept of environmental protection, energy saving and high efficiency, continuously produce better products and solutions with high quality, efficiency and advanced technology, and promote the development of forging production and forging enterprises.

Friends from all walks of life are invited to discuss and collaborate with each other to create a mutually beneficial future!